ACS-01
Automatic Dental Models Sorting Machine
Fully automated sorting
Precise identification and positioning
Reduced manual operation
1,200
Dental Models per Batch
6 s
Sorting Cycle per Piece
50
Orders Processed in Parallel
≥99.9%
Sorting Accuracy
Intelligent Sorting · Zero Waiting · Full Automation
From unordered bulk loading to order-ready output, the ACS-01 replaces manual sorting with a continuous, fully automated workflow.
High-Speed Sorting
A 6-second cycle per piece delivers a designed capacity of 600 pcs/h, keeping pace with mass aligner production lines.
50 Orders in Parallel
Multi-module buffering handles up to 50 patient orders simultaneously, with automatic switching when an order is complete.
≥99.9% Accuracy
AI vision identifies each model's QR code and position, ensuring every case is matched to the right patient order.
Unordered Bulk Loading
Load up to 1,200 models in random orientation — the flexible vibratory system and vision unit handle the rest.
Fully Automated Sorting Workflow
Eight synchronized stations turn a batch of unordered dental models into sorted, order-ready output — without manual intervention.
Silo Loading
Up to 1,200 dental models are bulk-loaded into the silo in a single batch, no pre-arrangement required.
Automatic Feeding
A stepped conveyor lifts models steadily onto the feeding line, ensuring a continuous, jam-free supply.
Flexible Vibratory Orienting
The flexible vibrating plate gently separates and orients each model on a backlit platform for reliable recognition.
AI Vision Positioning
The vision system reads each model's QR code, identifies the case, and computes precise pick coordinates in real time.
Robotic Arm Picking
A high-precision robotic gripper picks each dental model or aligner gently and accurately, one every 6 seconds.
Upper-Module Buffer Sorting
Models are placed into buffered slots on the upper module, grouped by patient order — up to 50 orders in parallel.
Auto-Switch to Lower Module
Once an order is complete, the system automatically switches to the lower module — sorting continues with zero downtime.
Unified Unloading
Completed orders are discharged together in organized trays, ready for packing and downstream processing.
Technical Specifications
Key parameters of the ACS-01 automatic dental model sorting machine.
| Machine Dimensions | 6,800 × 1,200 × 2,100 mm (L × W × H) |
| Designed Capacity | 600 pcs/h (6 s cycle per piece) |
| Batch Capacity | 1,200 dental models |
| Parallel Processing | Up to 50 orders simultaneously |
| Sorting Accuracy | ≥ 99.9% |
| Air Supply | 0.5 – 0.8 MPa |
| Power Supply | AC 220 V ±10%, 50 Hz |
| Floor Load Requirement | 800 kg/m² |
Ready to Automate Your Aligner Sorting?
Talk to our team about how the ACS-01 can integrate with your Prismlab printing and post-processing line to build a fully automated orthodontic fabrication workflow.